In
the early 1990s, British Coal was keen to develop a battery-powered
transport vehicle for the transportation of workers underground. The
vehicle was to utilise the latest technology with the aim of
matching the performance of existing diesel vehicles, whilst
eliminating pollution and reducing maintenance.
At that time, British Coal used switched
reluctance DIAMOND® drives
manufactured by British Jeffrey Diamond under licence from Switched
Reluctance Drives Ltd. Because of the excellent track
record of their drives, British Coal approached BJD to manufacture
a prototype vehicle. The project was carried out in conjunction
with Ashfordby Colliery, using an SR Drive® motor
as prime mover with a nickel sodium battery powering the drive
system.
The SR Drive® system
was chosen because it is particularly suited to traction applications,
providing high torque at standstill and low speeds with a high
efficiency over a wide speed range. The
nickel sodium battery was well suited to underground hazardous
area application due to no “gassing” occurring when
being charged, thus providing more flexibility for the location
of charging stations underground.
A prototype vehicle was produced
by British Jeffrey Diamond. Full
regenerative braking was employed with energy recovery back into
the battery. The use of electric braking eliminated the
need for dynamic mechanical braking which both reduced maintenance
requirements and eliminated a potential source of fire risk. The
vehicle was provided with 4-wheel steering capability, enabling
high manoeuvrability in tight underground passages.
Extensive surface trials at
Ashfordby Colliery were undertaken, with the vehicle carrying
high payloads over rough terrain and up and down steep gradients. The
vehicle outperformed the equivalent diesel vehicle both in
hill-climbing and top speed capability.
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