Infinitely variable transmission systems improve the fuel economy of combustion-engined vehicles by allowing the engine to operate closer to its peak efficiency than if a conventional 5-speed fixed ratio transmission were used. Electro-mechanical systems; comprising an epicyclic gearbox and two electric ‘variator’ machines, offer much improved efficiency over traditional mechanically based torque-converter systems.

Switched Reluctance Drives Ltd have worked with Renault to develop the Renault TIVA system (Transmission Infiniment VAriable).  The main power source for the vehicle remains as a diesel combustion engine but the fixed transmission is replaced by a two-stage epicyclic gearbox which also links two SR Drive®

 

CAD image shows the two SR Drive® variator machines in yellow.  The other photographs show one of the variator machines and the associated control electronics used in the initial system trials

 
 

motor/generator units.  The intention of the system is that the transmission ratio between the engine and the final drive becomes continuously variable, allowing the engine to be operated close to its peak efficiency at a constant speed around 2000rpm.

Vehicle speed is then controlled by the two SR Drive® ‘variator’ machines whose maximum power output is a fraction (around a third) of that of the diesel engine.  The overall vehicle efficiency is increased significantly by providing an infinitely variable transmission with a combination of gears and small electrical machines and yields an anticipated 10% improvement in vehicle fuel economy.

The SR Drive® machines use liquid cooling and have a continuous rating of 25kW from 1800rev/min to 11000rev/min.  Each machine has an active diameter of 192mm and an active length of 160mm.  A maximum torque of 135Nm is available for short periods of time.  Position sensorless control is used to provide a compact package suitable for use in the engine bay. Continuous current control enables a wide constant power region to be achieved from a DC bus voltage of 425V using 100A IGBT’s* with a 70°C coolant temperature.

*IGBT – ‘Insulated Gate Bi-polar Transistor’ a high efficiency semiconductor switching device.

Dual Mode Electric Infinitely Variable Transmission by Arnaud Villeneuve, Renault FRANCE
Aachener Kolloquium Fahrzeug und Motortechnik 2004

 

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